The steam jacket insulation is not affected by the environment, effectively preventing dry running.
The built-in filter is not affected by debris, enabling trouble-free operation.
The hardened stainless steel and high-precision ground independent valve seat is wear-resistant and can be repaired online.
It can work effectively when installed in any direction.
It is used in high-temperature and high-pressure, ultra-high pressure saturated steam and superheated steam pipelines.
Working Principle
The HR150 high-pressure thermodynamic steam trap operates based on thermodynamic characteristics. When the condensate water is discharged into a lower-pressure area, secondary evaporation occurs. There are differences in viscosity, density, etc. between the condensate water and steam, and these differences are utilized to drive the opening and closing components. When steam enters the steam trap, a certain pressure is formed inside the trap. Since steam has a lower density and a higher flow rate compared to condensate water, a low-pressure area is formed above the valve disc, causing the valve disc to close and preventing steam leakage. When the condensate water accumulates to a certain extent, the changes in its pressure and flow rate will disrupt the low-pressure area above the valve disc, causing the valve disc to open and allowing the condensate water to be discharged. This cycle repeats to achieve automatic drainage of the condensate water.
Structural Features
Automatic Cleaning Device: An automatic cleaning device is installed inside the steam trap, which can effectively remove impurities and ensure the normal operation of the steam trap.
New-type Valve Disc: A new-type disc-shaped or crown-shaped valve disc is adopted, with extremely reliable sealing performance, effectively preventing steam leakage.
Steam Insulation Device: Equipped with a steam insulation device to reduce heat loss and achieve high energy efficiency.
High-quality Materials: The valve body material is usually alloy steel, etc., which has good corrosion resistance and high-temperature resistance, enabling stable operation under harsh working conditions such as high pressure and high temperature.
Performance Parameters
Nominal Pressure: PN0.5-16Mpa
Operating Temperature: 0-550℃
Nominal Diameter: DN15-150mm
Connection Methods: Flange, threaded, welded, etc.
Rapid Drainage: It can quickly discharge the air and condensate water during the startup of the equipment, effectively preventing equipment failures caused by the accumulation of condensate water and ensuring that the equipment can quickly enter the normal working state.
Significant Energy Saving: It does not require adjustment within the working pressure range and operates automatically based on its own thermodynamic principles. The steam insulation device reduces heat loss, and the energy-saving effect is obvious.
Good Sealing Performance: The new-type valve disc and excellent structural design result in a low air leakage rate, effectively preventing steam leakage, improving the utilization rate of steam, and reducing energy waste.
High Reliability: It has strong corrosion resistance, reliable operation, and long service life. It can operate stably for a long time in harsh working environments, reducing the frequency of maintenance and replacement and lowering the maintenance cost.
Application Scope
Power Industry: It is suitable for the drainage systems of steam pipelines, steam turbines, and other equipment in thermal power plants, ensuring the efficient operation of the steam system and the safety of the equipment.
Petrochemical Industry: It can be used for the drainage of various steam heating equipment, distillation columns, heat exchangers, etc., ensuring the stability of the technological process and the effective utilization of energy.
Heating System: In the steam pipeline network of central heating, it can timely discharge the condensate water, improve the heating efficiency, and ensure the heating quality.
Other Industrial Fields: In industries such as textiles, printing and dyeing, papermaking, and pharmaceuticals, it is used for the drainage of steam equipment, which helps to improve production efficiency and product quality.
The HR150 high-pressure thermodynamic steam trap is a steam trap with excellent performance and wide application, playing an important role in ensuring the normal operation of the steam system and saving energy.
